Bespoke ESD Packaging & Materials Handling
Protecting static-sensitive electronics requires specialist materials and controlled handling processes. We design and manufacture bespoke ESD packaging solutions to protect components throughout storage, production, and transportation. Our solutions support compliance with BS EN 61340-5-1 and are trusted by organisations operating in Aerospace, Defence, Automotive, Contract Electronics Manufacturing (CEM), Medical technology, Telecommunications, and Industrial Electronics.
Through our design and prototyping of custom ESD packaging, we develop solutions tailored to each product and supply chain requirement. From custom foam inserts to conductive packaging materials and formed trays, we create reusable ESD transit systems that protect components while improving efficiency in manufacturing and logistics environments. Many of our bespoke solutions are designed to integrate directly into conductive WEZ containers and protective transit cases, providing robust static-safe handling and transportation systems.
Precision Routed ESD Closed Cell Foams
We manufacture precision-routed ESD closed cell foam inserts designed to hold electronic components securely during storage and transportation. Using CNC routing technology, we create custom cavities that match the exact profile of your products, ensuring consistent positioning, excellent cushioning, and reliable electrostatic protection. These inserts are commonly used within reusable ESD transit systems and are frequently fitted into conductive WEZ containers and protective transit cases.
In-House Conductive Cardboard Conversion
Our facility produces conductive cardboard packaging in-house, enabling rapid manufacture of ESD-safe boxes, dividers, and custom transit packs. Through our design and prototyping of custom ESD packaging, we develop cost-effective packaging solutions that protect static-sensitive components during handling and distribution while supporting efficient logistics and repeatable packing processes.
Vacuum Formed Conductive HIPS Trays
We produce vacuum formed conductive HIPS trays and inserts for safe handling, storage, and transportation of electronic components. These rigid trays provide reliable electrostatic protection while ensuring products remain correctly oriented and securely positioned during manufacturing processes and automated assembly lines. Formed trays are often integrated into reusable ESD transit systems, including conductive WEZ containers and bespoke transit cases.
Die-Cut ESD Cushioning Foams
Using high-capacity vertical die-cutting presses, we convert static dissipative and conductive foams into precision ESD cushioning inserts. These components provide excellent shock absorption while maintaining electrostatic control for sensitive electronics. Die-cut foam solutions are widely used within reusable ESD transit systems, particularly when fitted into conductive WEZ containers, trays, and custom protective packaging systems designed through our ESD packaging design and prototyping process.
Bespoke ESD Divider Systems
We design and manufacture bespoke ESD fluted plastic divider systems that create organised, static-safe compartments within containers and transit cases. Divider layouts can be configured to provide any number or size of compartments, maximising the available space and ensuring products remain separated and protected during handling and transport. These systems are ideal for returnable PCB packaging, supporting efficient logistics while reducing damage risk.
Designed and manufactured in-house at Teknis, our divider systems form part of robust reusable ESD transit systems, frequently integrated into conductive WEZ containers and cases. Compared with single-use packaging materials, these durable solutions offer significant environmental and cost advantages, helping companies reduce packaging waste while maintaining full electrostatic protection.